
Application: Filling Capsules with powder, pellets & granules
Usage: Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
Suitability: Hard Gelatin, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
Versions: DPMCF – 25, DPMCF- 40, DPMCF- 90 & DPMCF- 150
Principle: Temping Pin Principle
Product Contact Parts: AISI SS 316
Details | SB 25 | SB 40 | SB 90 |
Output * | 25000 Capsules/Hour | 40000 Capsules/Hour | 90000 Capsules/Hour |
Principle | Temping Pin Principle | ||
Technical Specifications: | |||
Compliance | cGMP model with Contact Parts of SS 316 | ||
Capsule size | 0el to 4 Capsule Size | ||
Control | PLC Based MMI Control Panel / Swing Arm Panel Machine Mounted | ||
Safety Overload Relays | PLC Based MMI Control Panel / Swing Arm Panel Machine Mounted | ||
Finish | Contact Parts – Mirror Finish while Non Contact Parts of Matt Finish | ||
Power supply | 415 V AC / 3 Phase / 50 Hz | ||
Main Motor (Brake Motor Type) | 0.5HP, 750 RPM | 1.0 HP, 750 RPM | 2.0 HP, 750 RPM |
Powder feeder Motor | 0.18 KW/ 0.25 HP, 1400 RPM AC Motor | 0.18 KW/ 0.25 HP, 1400 RPM AC Motor | 0.37 KW/ 0.5 HP, 1400 RPM AC Motor |
Vacuum Pump Unit | 2.2 KW/3.0 HP , 1400 RPM | ||
Air displacement unit Motor | 2 HP at 2800 RPM | ||
Air Compressor Unit | 1.5KW/ 2HP at 1440 RPM | ||
Dust Collector—CDU 150 | Flow – 2800 LPM, Max. vacuum – 500mm of water, Filter – 5 Micron | ||
Compressed Air requirement | Flow 300 LPM at 6 kg/cm2 | ||
Empty capsule hopper | 25 Litre approx (About 25000 capsule “0el” size) | ||
30 Litre approx (about 40000 capsule “3” size) | |||
Powder hopper | 20 Litre (Approximately) | 20 Litre (Approximately) | 20 Litre (Approximately) |
Overall Dimensions (L× W × H) | GA Drawing and Line Diagram will be provided as per Machine | ||
Possible Dosing Combination | Powder Pellet Tablet |
Salient Features
- Compact cGMP model.
- Programmable Logic Control (PLC) & display of all operations
- All the drive elements and the cabling at the bottom side separate panel
- Crevice free smooth stainless steel pharmaceutical grades
- Automatic intermittent motion Driving Zone completely separate at bottom and production zone at upper side
- Fill weight can be easily achieved by dosing disk thickness; the weight variation can be maintained ± 3% by accurate dosing disc.
- Powder sensor maintains constant level of powder in the dosing chamber and there will alarm in case of low level of powder in dosing chamber.
- Easy to operation by central control touch screen and easy to change dosing disc, tamping pins, capsule feeding & orientation parts, capsule segments.
- Product contact parts are 316L SS and the other parts non-corrosive material.
- Capsule can fill powder or pellets.
- Non-separated capsule will be ejected automatically
Operating Procedure
After starting the machine, the empty capsules in the hopper will be fed vertically into the magazine slot. With each machine stroke, the fingers of the magazine will release one row of capsules into the rectifier raceway. The horizontal fingers correct the capsules’ orientation, and the vertical fingers force the capsules into the segment’s hole, with all caps facing up. The capsules in the holes are delivered to each operating station in tandem with the turn table’s intermittent rotation.
- At the 1st & 2nd station, the vacuum system separates the capsules in position.
- At 3rd station, the lower segment with capsule body extends out ready for the filling.
- 4thstation uses to fill pellets.
- At the 5th station, the tamping pins push the pressed powder slug into capsule body.
- 6th station to re-joint cap & body segments.
- At 7th station non-separated capsule gets eject.
- At 8th station vertical pins pushing body of capsule into the cap for re-join and close the filled capsules.
- The 9th station is to eject the finished capsules.
- At the 10th station the holes of segments are cleaned by vacuum cleaner and compressed air. Then the segments are ready for next cycle of operation.
Our Domestic Presence:
We manufacturer and supply Automatic Capsule Filling Machine – Capsule Filler to Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Delhi, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Maharashtra, Madhya Pradesh, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Tripura, Telangana, Uttar Pradesh, Uttarakhand, and West Bengal.