The Electronic PLC Based Filling Machine is compact and highly efficient machine with elegant look. This multi functional multi featured machine meets the GMP requirements of filling for glass, plastic or Aluminum bottles. The flow of liquid is measured and converted in to electronic signals being controlled by micro computer base circuitry. The entire range can be set on the same machine without any change parts with help of Loadcell measurement.

How It Works:

1. Container Feeding:
   • Containers (e.g., cans, bottles, or buckets) are automatically fed into the machine via a conveyor system or loading station. The machine aligns and spaces the containers for accurate filling.
2. Paint Reservoir:
   • The machine is connected to a large reservoir or hopper that holds the solvent-based paint. This reservoir may include mixing or agitation systems to maintain the consistency of the paint and prevent settling.
3. Filling Mechanism:
   • The machine uses a filling mechanism tailored for solvent-based paints. Common mechanisms include:
     • Piston Pumps: Utilizes a piston to draw and dispense precise amounts of paint. This is ideal for handling thicker or viscous paints.
     • Gear Pumps: Employs rotating gears to transfer paint, ensuring consistent flow and precision.
     • Flow Meter Filling: Measures the volume of paint using flow meters to ensure accuracy.
4. Filling Process:
   • Containers are positioned under the filling nozzles or heads. The machine’s control system activates the filling mechanism to dispense the predetermined volume of paint into each container.
   • The process is fully automated, reducing manual intervention and ensuring consistent filling across all containers.
5. Volume Adjustment:
   • The machine features programmable settings that allow operators to adjust the fill volume to accommodate different container sizes and paint formulations. Adjustments are made via a control panel or touchscreen interface.
6. Capping and Sealing (Optional):
   • Some machines include integrated capping or sealing systems to apply caps or closures to the filled containers, ensuring they are securely sealed.
7. Container Ejection:
   • After filling (and capping, if applicable), containers are moved along the conveyor system to the next stage of processing, such as labeling or packaging.
8. Cleaning and Maintenance:
   • The machine is designed with easy-to-clean components to facilitate regular maintenance and ensure hygienic operation.

Features:

1. Automatic Operation:
   • Fully automated filling process reduces manual labor and increases efficiency. The machine handles the entire filling cycle from start to finish.
2. Precision Filling Mechanism:
   • Utilizes advanced mechanisms like piston pumps or gear pumps to ensure accurate and consistent dispensing of solvent-based paints.
3. Adjustable Fill Volume:
   • Allows for easy adjustments to the fill volume to handle different container sizes and paint types.
4. User-Friendly Interface:
   • Equipped with a control panel or touchscreen for straightforward operation, programming, and monitoring of the filling process.
5. Durability:
   • Built with robust materials and components to withstand continuous operation in industrial environments.
6. Safety Features:
   • Includes safety mechanisms to handle volatile solvents safely, such as explosion-proof components or ventilation systems.
7. Hygienic Design:
   • Designed to facilitate easy cleaning and maintenance, ensuring compliance with safety and quality standards.

Applications:

• Automotive Industry: For filling paint containers used in automotive refinishing and repair.
• Industrial Coatings: For packaging industrial-grade paints and coatings used in manufacturing and maintenance.
• Decorative Paints: For filling containers with decorative paints used in home and commercial applications.

Advantages:

• High Efficiency: Automates the filling process, significantly increasing production speed and reducing labor costs.
• Accuracy and Consistency: Ensures precise and consistent filling, which is crucial for maintaining paint quality and uniformity.
• Flexibility: Capable of handling different container sizes and paint formulations, providing versatility for various applications.
• Safety and Hygiene: Designed to handle solvent-based paints safely, with features that ensure proper cleaning and maintenance.

An Automatic Solvent-Based Paint Filling Machine is essential for industries that require efficient, accurate, and high-speed filling of paint containers. Its automation, precision, and flexibility make it a valuable asset for improving production efficiency and ensuring product quality.

Application of Automatic Solvent Base Paint Filling Machine

• Paint

Features of Automatic Solvent Base Paint Filling Machine

•  No Bottle No Filling System.
•  All Contact Parts made of S.S.316/S.S.304.
•  4 Filling Stations, space saving design.
•  Easy to clean.
•  Pneumatically controlled nozzles, with ‘No Container No Fill’ arrangement.
•  Drip free nozzle arrangement.
•  Reciprocating filling nozzle with self-centering device.
•  Pneumatically operated bottle stopper.

Specification of Automatic Solvent Base Paint Filling Machine

• Filling Range :-500Ml to 4 Liter.
• Output :- 720-750 per hour.
• Filling Operation:- By Load cell base weighing system.
• PLC:- Panasonic/Schneider Make.
• Nozzle controlling:-Actuator through.
• Push Buttons :- Tele Mechanical make.
• Pneumatic Solenoid Valves :- Janatics make.
• Direction of Movement :- Left to Right.