₹1,251,000.00 Original price was: ₹1,251,000.00.₹1,100,000.00Current price is: ₹1,100,000.00.
Gel Filling Machine is specifically designed to handle and fill containers with gel-like substances, such as cosmetics, pharmaceuticals, or food products. These machines are engineered to manage the unique characteristics of gels, which often have a thicker consistency compared to liquids. The equipment ensures precise and consistent filling, which is crucial for maintaining product quality and meeting industry standards.
Applications:
- Cosmetics Industry: For filling containers with gels used in skincare products, hair care products, and personal care items.
- Pharmaceutical Industry: For packaging medicinal gels, such as topical treatments and gels used in pharmaceuticals.
- Food Industry: For filling gel-like food products, such as gel-based sauces or dessert fillings.
We specialize in deliver custom viscous filling machine that can be used to fill various products like bam, hot balm, wax, lip balm, cream etc in melting condition. We provide machines to fill viscous and semi viscous fluids in various types of containers. The machines are auto piston type that is rational in design. Our machines are popular providing disturbance free heavy duty performance and available at the most affordable rates.
Gel Filling Machine is specifically designed to handle and fill containers with gel-like substances, such as cosmetics, pharmaceuticals, or food products. These machines are engineered to manage the unique characteristics of gels, which often have a thicker consistency compared to liquids. The equipment ensures precise and consistent filling, which is crucial for maintaining product quality and meeting industry standards.
How It Works:
- Container Placement:
- Containers (such as tubes, jars, or bottles) are fed into the machine either manually or automatically via a conveyor system. The machine aligns and positions the containers for accurate filling.
- Gel Supply:
- The machine is connected to a large reservoir or hopper that holds the gel. The reservoir may include mixing or agitation systems to ensure that the gel remains homogeneous and does not separate.
- Filling Mechanism:
- The machine uses a filling mechanism designed to handle the viscosity of gels. Common mechanisms include:
- Piston Fillers: Utilize a piston to draw and dispense a precise amount of gel. This method is effective for handling thick or viscous gels.
- Peristaltic Pumps: Employ rotating rollers to push the gel through tubing and into the container. Ideal for sensitive gels that need to avoid contamination.
- Gear Pumps: Use rotating gears to move the gel from the hopper to the container, ensuring consistent flow and accuracy.
- The machine uses a filling mechanism designed to handle the viscosity of gels. Common mechanisms include:
- Filling Process:
- Containers are positioned under the filling nozzles or heads. The machine’s control system triggers the filling mechanism to dispense the gel into each container.
- The filling process is typically automated, reducing manual labor and improving consistency.
- Volume Adjustment:
- The machine features programmable settings or manual controls to adjust the fill volume. This flexibility accommodates different container sizes and gel formulations.
- Sealing and Capping (Optional):
- Some machines come with integrated capping or sealing systems to apply caps, lids, or closures to the filled containers, ensuring they are securely sealed.
- Container Ejection:
- After filling (and capping, if applicable), containers are moved along the conveyor system to the next stage of processing, such as labeling or packaging.
- Cleaning and Maintenance:
- Designed for ease of cleaning, with removable parts and components that facilitate maintenance and ensure hygiene.
Features:
- Precise Filling Mechanism:
- Uses advanced mechanisms like piston fillers or peristaltic pumps to handle the viscosity of gels, ensuring accurate and consistent dispensing.
- Automatic Operation:
- Fully automated or semi-automated to improve efficiency and reduce manual labor. Handles the filling process from start to finish.
- Adjustable Fill Volume:
- Allows for easy adjustment of the fill volume, accommodating different container sizes and gel types.
- User-Friendly Interface:
- Equipped with a control panel or touchscreen for easy operation, programming, and monitoring of the filling process.
- Durability:
- Constructed with high-quality materials to withstand continuous operation in industrial environments.
- Hygienic Design:
- Designed for easy cleaning and maintenance to comply with hygiene standards and prevent contamination.
- Safety Features:
- Includes safety mechanisms to handle potentially sensitive or hazardous gels safely, such as spill containment or explosion-proof components.
Applications:
- Cosmetics Industry: For filling containers with gels used in skincare products, hair care products, and personal care items.
- Pharmaceutical Industry: For packaging medicinal gels, such as topical treatments and gels used in pharmaceuticals.
- Food Industry: For filling gel-like food products, such as gel-based sauces or dessert fillings.
Advantages:
- High Precision: Ensures accurate and consistent filling, crucial for maintaining product quality and dosage accuracy.
- Flexibility: Capable of handling various gel types and container sizes, providing versatility for different applications.
- Efficiency: Automates the filling process, increasing production speed and reducing labor costs.
- Ease of Use: Features intuitive controls for straightforward operation and adjustment of settings.
- Cost-Effective: Reduces manual labor and improves overall production efficiency.
A Gel Filling Machine is an essential tool for industries that require accurate and efficient filling of gel products. Its design ensures that the unique properties of gels are managed effectively, delivering consistent and high-quality results in high-volume production environments.
Application of Gel Filling Machine
- Sauce filling
- Jam
- Cream,shampoo
- Cosmetic Product
- Paste Filling
- Semi Solid Material
- Paint
Features of Gel Filling Machine
- Compact model.
- Very High Fill Accuracy.
- Minimum Change Over time.
- Variable AC frequency drive for speed adjustment.
- Minimum maintenance
Specification of Gel Filling Machine
- Filling Range* :- 50gm to 1000gm
- Output/ Hour :- 600 to 900
- No. Of filling Head :- 1 Nos.
We also offer Ointment Filling Machine.
Our Domestic Presence:
We manufacturer and supply Gel Filling Machine – Skincare products, hair care products, and personal care Filler to Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Delhi, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Maharashtra, Madhya Pradesh, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Tripura, Telangana, Uttar Pradesh, Uttarakhand, and West Bengal.