We have used the best ideas from the past and developed High Speed Automatic Capsule Filling Machine especially designed to meet highest capsule production requirements. The SBCF- 150 machine model is impressive with its east operation and minimal set up and downtimes during format changes and cleaning. The powder dosing uses with the tamping pin technology for an enhanced accuracy. The high speed capsule filler machine is designed for high accuracies and can fill the entire range of hard gelatin capsule sizes from 00 to 5.

SBCF-150 model allows various dosing combination fillings with up to three products such as powders, pellets, tablets, micro-tablets, powder blends or active ingredients. The high speed capsule filling machine control is by means of a programmable logic controller with touch enabled human interface with a very user friendly operable front end. It is a “Siemens” made touch screen HMI having very easy controls for production counter, toggle between manual / automatic / parameter setup modes, alarms, etc. The high speed capsule filler, as the name suggests, performs high speed operation and still maintains an accuracy of +/-2%. Separation of capsule is carried out by means of vacuum and is quite an efficient process. High speed capsule filling machine is built using stainless steel 316 that gives it a strong build for prolonged operation. Contact parts are manufactured with SS 304. It also incorporates an automatic rejection system for improperly inserted capsule top caps.

Special Features of High Speed Capsule Filler

• cGMP design with emphasis in powder dust handling: Enclosed with main turn table avoid dust getting into mechanical parts of machine.
• Filling Weight Accuracy ±2%
• Enclosed dosing system with dust suction reduces cleaning frequency.
• Vacuum cleaning station for segment cleanup in each cycle.
• Efficient capsule separation by means of vacuum.
• “Siemens” Make Touch Screen HMI, featuring user friendly controls: production counter, manual / automatic / parameter setup modes, alarms.
• Precision capsule segments and dosing disk minimizes adjustments following parts changeover.
• Stainless Steel 304 frames and transparent safety interlock guards.
• Accurate capsule separation without damaging capsule with wide range of different capsules.
• Automatic rejection system for Non – separated/ improperly inserted capsule top caps.
• Quick Fill weight adjustments and high precision dosing tools ensures optimum machine efficiency

Capsule filler machines are versatile pieces of equipment used across various industries to produce capsule-shaped products. They are essential in the pharmaceutical, nutraceutical, food and beverage, cosmetic, and research sectors. Here’s a detailed look at their applications, working principles, and considerations:

Working Principle of Automatic Capsule Filling Machines:

1. Capsule Loading:
   • Capsule Shells: Empty capsules are loaded into the machine, typically separated into two halves—the body and the cap.
   • Orientation: The capsules are oriented correctly in the machine to ensure that the filling process is precise.
2. Filling Process:
   • Powder or Substance Filling: The machine fills the capsule bodies with the desired substance, which can be powder, granules, liquids, or other materials.
   • Measurement and Dosing: Advanced machines use precise measurement and dosing systems to ensure that each capsule receives the correct amount of substance.
3. Capsule Closing:
   • Sealing: Once filled, the capsule bodies are closed with the caps, sealing the contents inside.
   • Inspection: The machine often includes an inspection system to check for proper sealing and to ensure there are no defects.
4. Ejection:
   • Capsule Ejection: Completed capsules are ejected from the machine and are ready for packaging or further processing.

Applications of Capsule Filler Machines:

1. Drug Preparation:
   • Pharmaceutical Industry: Capsule filler machines are primarily used to produce solid drug dosage forms. They handle a variety of substances, including powders, granules, and even liquids.
   • Custom Dosing: Allows for precise dosing of medications, ensuring consistency and accuracy in drug preparation.
2. Nutritional Supplements:
   • Vitamins and Minerals: Used to manufacture dietary supplements such as vitamins, minerals, and herbal extracts in capsule form.
   • Convenient Consumption: Capsules are preferred for their ease of ingestion and precise dosage.
3. Food and Beverage:
   • Encapsulated Ingredients: Used to encapsulate seasonings, spices, colors, and flavors for use in processed foods and beverages.
   • Controlled Release: Provides controlled release of flavors or nutrients during food preparation or consumption.
4. Cosmetics:
   • Skin Care Products: Used to produce capsules containing cosmetic ingredients such as serums or active compounds for skin care.
   • Innovative Formulations: Enables the creation of unique and convenient product forms, such as single-use facial masks.
5. Laboratory Research:
   • Pharmacodynamic Studies: Used to prepare precise doses of drugs for research purposes, including encapsulating chemical reagents and samples.
   • Experimental Consistency: Ensures consistent and reproducible results in research and development processes.

Types of Capsule Filling Machines:

1. Manual Capsule Fillers:
   • Overview: Suitable for small-scale production or laboratory use. They require manual operation for filling and sealing capsules.
   • Pros: Lower cost, simple to use, and suitable for small batches.
2. Semi-Automatic Capsule Fillers:
   • Overview: Requires some manual input but automates the filling and sealing processes to increase efficiency.
   • Pros: Increased production speed compared to manual fillers, suitable for medium-scale operations.
3. Automatic Capsule Fillers:
   • Overview: Fully automated systems that handle the entire capsule filling process, including loading, filling, sealing, and ejection.
   • Pros: High efficiency, precision, and suitable for large-scale production.

Considerations for Choosing a Capsule Filler Machine:

1. Production Scale:
   • Batch Size: Choose a machine that matches your production scale, whether it’s small, medium, or large-scale.
2. Substance Type:
   • Viscosity and Form: Ensure the machine can handle the type of substance you intend to fill, whether it’s powder, granules, or liquid.
3. Compliance:
   • Regulatory Standards: Ensure the machine adheres to relevant industry standards and regulations, such as cGMP (current Good Manufacturing Practices) and ASME BPE (Bioprocessing Equipment).

Technical Specification: Capsule Filling Machine (High Speed)