
₹850,000.00 Original price was: ₹850,000.00.₹750,000.00Current price is: ₹750,000.00.
In pharmaceutical industry rapid mixer granulator plays vital role to mix the ingredients and make granules before compression. For wet granulation, choppers and impellers are mainly responsible in rapid granulator. This RMG machine is also known in Industries with various key terms as High shear granulation machine, Dry Powder granulator, Wet Granulator, Pharma Saizoner, High shear mixer granulator, high-shear granulator, High Shear Mixer Granulators, Granulator, Wet Mixing, Rapid Mixer Granulator Machine, Granulation Machine, Rapid Mixer Granulator.
SHREE BHAGWATI Rapid Mixer Granulator is designed to meet the special needs of tablet manufacturing technology. This is achieved by reducing process time, more homogenous mixing, uniformity of granule size, and above all maintaining improved hygiene compliant to GMP norm.
The Rapid Mixer Granulator is used for the process of fast-dry & wet mixing, homogenizing, humidifying, and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries.
Rapid Mixer Granulator series is characterized by the compact construction, modern design, and the entire user and maintenance-friendly attributes which form the ergonomics design aspects are essential for a wide range of applications.
Rapid mixture granulator (RMG) is used in mixing, agitation, and shear mixing (to break internal molecular force). It is used in pharmaceuticals to make granules. The components of the RMG (impeller and chopper) are highly responsible for the wet granulation process.
In pharmaceutical industry rapid mixer granulator plays vital role to mix the ingredients and make granules before compression. For wet granulation, choppers and impellers are mainly responsible in rapid granulator. This RMG machine is also known in Industries with various key terms as High shear granulation machine, Dry Powder granulator, Wet Granulator, Pharma Saizoner, High shear mixer granulator, high-shear granulator, High Shear Mixer Granulators, Granulator, Wet Mixing, Rapid Mixer Granulator Machine, Granulation Machine, Rapid Mixer Granulator.
A rapid mixer granulator is one of the most essential pharmaceutical equipment. Without this piece of device, pharmaceutical ingredients cannot be mixed well and made into granules. The granules made by this device are later compressed to give rise to various forms of drugs. In fact, this mixer is not just pharmaceutically important; one can also use it to mix food products as well as chemicals.
If you too are searching for a Rapid Mixer Granulator, you need to go for the best one. It is the essentiality of this piece of equipment that demands that you take the best one. If you make a compromise with quality, you compromise with the production process.
Mixer granulators help achieve a wet granulator, which is a common step in manufacturing many solid dosage pharmaceuticals, where a mechanical impeller moves the powder while a liquid binder starts the formation of granules. The granulator also has a chopper.
Impeller and chopper are mainly responsible for wet granulation in the mixer granulator.
Rapid Mixer Granulator helps achieve excellent mixing and consistent granules at lower operating costs and higher productivity. Better mixing and closed control of granule size lead to faster tableting speeds with improved quality and least rejections.
Rapid Mixer Granulator is an ideal mixer for pharmaceutical, chemicals and food products, including aqueous and solvent granulation, wax granulation, dry mixing and wet granulation. It is the best in mixing chemicals, food ingredients, and drugs.
Rapid mixer granulator machine is a kind of high-efficiency and low-energy equipment. It has the advantages of strong mixing, good drying effect, small size, light weight and so on. At SHREE BHAGWATI Pharma Machinery Pvt. Ltd., we specialize in the manufacturing of qualitative pharmaceutical products. We use our decade’s worth of experience to manufacture high-quality products that are compliant with international standards.
- In compliance with cGMP guidelines
- Modular Design
- Mixing of substances uniformly and homogeneously with special design Mixer & Chopper blades.
- Electro-Pneumatic Operated Discharge
- Quick Interchangeable Pots (2 Ltr, 5 Ltr, 10 Ltr, 15 Ltr.)
- Easy to clean machine
- Fully Automatic Operation through Programmable Logic Controller – PLC (Optional)
- Binder addition system (Optional)
- Flameproof Construction (Optional)
MODEL | SBRMG-10 |
---|---|
Gross Volume Ltr. | 10 |
Working volume Ltr.* | 8 |
Mixer Motor (HP) | 1.5 |
Chopper Motor (HP) | 1 |
Compressed Air Pressure (bar) | 6 |
Electrical Supply** | 220 V(± 10 %), 10,AC |
General Structure & Mountings
- Mounting Frame:
- Material: Mild steel and SS304; M.S. parts are cladded or covered with SS304.
- Design: The frame includes a drive assembly mounted at the bottom and is covered with SS304 sheets. The mixing bowl is mounted at the top, and the mounting platform is covered with SS304 from all sides.
- Staircase & Railings: Not required for the 10-liter model.
Mixing Container
- Construction:
- Material: Contact parts are made of SS316 for high corrosion resistance. Non-contact parts are made of SS304.
- Shape: Flat base with a lower vertical cylindrical section and an upper conical section. The conical shape aids in handling difficult materials, preventing floating and ensuring clean discharge.
- Lid: Equipped with a vent, view, and charging ports.
- Impeller: Mounted directly on the output shaft of the worm reduction gearbox.
- Cleaning: Seal housing at the drive shaft can be flushed with cleaning water and drained through built-in tubes.
- Granulator/Chopper:
- Insertion: Horizontally through the bowl wall to assist in blending and breaking the product into granules.
- Cleaning: Seal housing can be flushed with cleaning water and drained through built-in tubes.
Special Features
- Discharge Port:
- Design: Horizontally mounted with a vertical downward opening, operated by a pneumatic cylinder. Features a flush-type discharge valve to eliminate pockets and ease cleaning.
- Cleaning: T/C clamping system provides unrestricted access for cleaning. All internal and external surfaces are polished stainless steel.
- Control Panel and Pneumatic System:
- Controls:
- Three/single-phase indicating lights.
- Variable speed control for impeller and chopper motors.
- Pneumatic/manual controls for the discharge port.
- Optional ammeters for both motors.
- Pressure switch control for proper air pressure.
- Pneumatic System: Includes moisture and oil separator, regulator, pressure gauge, air regulator, solenoid valve, and necessary fittings.
- Controls:
- Discharge System:
- Binder Distribution: Ensures homogeneous binder distribution and maximizes cleaning effectiveness.
- Air Purging: Air purge sealing system for impeller and chopper shafts. Dry, oil-free air provided by the customer.
- Granulator: High-speed chopper with knife-edge blades for effective granule formation.
- Safety Features:
- Enclosed moving parts to prevent accidents.
- Machine will not start if the mixer cover is not properly closed.
- Pneumatically operated (non-rotating type) discharge valve for 5Kg containers.
- Optional castor wheel-mounted unit for easy handling.
- Top cover with light glass, sight glass, and air filter.
Technical Specifications
Specification | Details |
---|---|
Model No. | Shree Bhagwati – RMG |
Certification | GMP, ISO, CE |
Purpose/Applications | Homogeneous mixing, granulation, deagglomeration, and fast dispersion of binding agents |
Type | Standard Unit GMP Model |
Working Volume | 0.5 Liters, 3 Liters, 5 Liters & 10 Liters or customized up to 10 Liters |
Material of Construction | Contact parts: SS316; Non-contact parts: SS304 |
Discharge Port | Manual or pneumatic |
Operation | Manual or HMI |
Bowl Test Pressure | Tested with water; discharge assembly not necessarily watertight |
Quality Assurance | Complies with Good Manufacturing Practice (GMP) |
Finish | Product contact parts: polished to mirror finish; External parts: dull matte |
Electrical Rating | Non-FLP, 2.2 kW, 415V, 50 Hz, 3-phase |
Impeller Type | Single speed, Crompton/Hindustan or standard make |
Impeller Motor | 2HP / 1440 RPM |
Seal of Main Impeller | Mechanical seal with air purging |
Impeller Gearbox | Ratio 10:1, Standard Make |
Mounting | Inverted outshaft, projecting upward |
Chopper Type | Single speed Crompton/Hindustan or standard make |
Chopper Motor | 2880 RPM / 0.75 HP |
Sealing of Chopper | Gland seal with air purging |
Mounting | Flange mounted |
Bearing Housing | Connected to gearbox; separate housing for chopper blade assembly |
Mixing Bowl | Cylindrical with flat base and conical top; fabricated from SS316 with mirror finish |
Lid Lifting System | Manual, with charging hole, air filter, and silicon gasket |
Impeller Mixing Blade | Three specially designed blades for intense mixing |
Granulator/Chopper Blade | High-speed, knife-edged blades for granulation |
Discharge Valve | Pneumatically or manually operated with safety interlocks and flush design |
Discharge Size/Height/Length | As per drawing |
Main Base Stand | Rigid SS frame with removable matte finish cover |
Electrical Control System | SS304, PLC controlled with HMI or standard manual control |
Electrical Function | Includes motor controls, emergency stop, ampere display, process time switch |
Location | Ergonomically mounted on stand |
Pneumatic System | Includes air filter, air-water separator, pressure regulator; accepts input air pressure of 5 kg/cm² |
Electrical Components | Standard make for major switch gears and protection |
Utility Requirement | Power: 3 kW @ 415V, 3-phase, 50Hz; Filtered, dry, oil-free compressed air |
Safety Features | Enclosed moving parts, interlocks, safety switches |
Documentation | Includes design qualification, installation qualification, operation qualification, material test certificates, installation & maintenance manuals, and more |
Quantity | 1 |
Our Domestic Presence:
We manufacturer and supply Mini Rapid Mixer Granulator – Rapid Mixer Granulator Small-Scale Granulation to Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Delhi, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Maharashtra, Madhya Pradesh, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Tripura, Telangana, Uttar Pradesh, Uttarakhand, and West Bengal.