Ointment Filling Machine is essential for industries that require accurate and efficient filling of ointments and other viscous products. Its design ensures that the unique properties of ointments are effectively managed, delivering consistent and high-quality results in various production environments.
Applications:
- Pharmaceutical Industry: For filling containers with medicinal ointments, topical treatments, and other pharmaceutical products.
- Cosmetic Industry: For packaging creams, lotions, and other cosmetic ointments.
- Personal Care Industry: For filling ointments used in skincare, hair care, and other personal care applications.
We specialize in deliver custom viscous filling machine that can be used to fill various products like bam, hot balm, wax, lip balm, cream etc in melting condition. We provide machines to fill viscous and semi viscous fluids in various types of containers. The machines are auto piston type that is rational in design. Our machines are popular providing disturbance free heavy duty performance and available at the most affordable rates.
Ointment Filling Machine is designed for the precise and efficient filling of ointments, creams, and other viscous substances into containers. These machines are commonly used in the pharmaceutical, cosmetic, and personal care industries to handle products with a thick or semi-solid consistency. The primary goal is to ensure accurate dosing and maintain product quality while optimizing production efficiency.
How It Works:
- Container Placement:
- Containers (such as tubes, jars, or bottles) are either manually placed on the machine or fed automatically via a conveyor system. The machine aligns the containers to ensure they are correctly positioned for filling.
- Ointment Supply:
- The machine is connected to a hopper or reservoir that holds the ointment. This reservoir often includes mixing or agitation systems to keep the ointment homogeneous and prevent separation.
- Filling Mechanism:
- The machine uses a filling mechanism tailored for handling the viscosity of ointments. Common mechanisms include:
- Piston Fillers: Utilize a piston to draw and dispense a precise amount of ointment. This method is effective for handling thick or viscous products.
- Peristaltic Pumps: Employ rotating rollers to push the ointment through tubing and into containers, which is ideal for avoiding contamination and ensuring precise dosing.
- Gear Pumps: Use rotating gears to move the ointment from the hopper to the container, providing consistent flow and accuracy.
- The machine uses a filling mechanism tailored for handling the viscosity of ointments. Common mechanisms include:
- Filling Process:
- Containers are positioned under the filling nozzles or heads. The machine’s control system activates the filling mechanism to dispense the ointment into each container.
- The process is typically automated to enhance consistency and efficiency, reducing manual labor.
- Volume Adjustment:
- The machine allows for easy adjustment of the fill volume to accommodate different container sizes and ointment formulations. Adjustments are made via a control panel or touchscreen interface.
- Sealing and Capping (Optional):
- Some machines are equipped with integrated capping or sealing systems to apply caps, lids, or closures to the filled containers, ensuring they are securely sealed.
- Container Ejection:
- After filling (and capping, if applicable), containers are moved along the conveyor system to the next stage of processing, such as labeling or packaging.
- Cleaning and Maintenance:
- Designed for ease of cleaning, with removable parts and components that allow for thorough maintenance and ensure hygiene.
Features:
- Precise Filling Mechanism:
- Utilizes advanced mechanisms like piston fillers, peristaltic pumps, or gear pumps to handle the viscosity of ointments and ensure accurate dispensing.
- Automatic or Semi-Automatic Operation:
- Can be fully automated or semi-automated to improve production efficiency and reduce manual labor. Handles the filling process from start to finish.
- Adjustable Fill Volume:
- Allows for easy adjustment of the fill volume to handle different container sizes and ointment types.
- User-Friendly Interface:
- Equipped with a control panel or touchscreen for simple operation, programming, and monitoring of the filling process.
- Durability:
- Constructed with high-quality materials to withstand continuous operation in industrial environments.
- Hygienic Design:
- Designed to be easily cleaned and maintained, ensuring compliance with hygiene standards and preventing contamination.
- Safety Features:
- Includes safety mechanisms to handle potentially sensitive or hazardous ointments safely, such as spill containment or explosion-proof components.
Applications:
- Pharmaceutical Industry: For filling containers with medicinal ointments, topical treatments, and other pharmaceutical products.
- Cosmetic Industry: For packaging creams, lotions, and other cosmetic ointments.
- Personal Care Industry: For filling ointments used in skincare, hair care, and other personal care applications.
Advantages:
- High Precision: Ensures accurate and consistent filling, which is crucial for maintaining product quality and dosage accuracy.
- Flexibility: Capable of handling various ointment types and container sizes, making it versatile for different products.
- Efficiency: Automates the filling process, increasing production speed and reducing labor costs.
- Ease of Use: Features intuitive controls for straightforward operation and setting adjustments.
- Cost-Effective: Reduces manual labor and improves overall production efficiency, making it a valuable investment for high-volume production.
Application of Ointment Filling Machine
- Food Industry
- Paint Industry
- Cosmetics
- Any Semi Solid Material
Features of Ointment Filling Machine
- Compact model.
- Very High Fill Accuracy.
- Minimum Change Over time.
- Variable AC frequency drive for speed adjustment.
- Minimum maintenance
Specification of Ointment Filling Machine
- Filling Range* :- 50gm to 1000gm
- Output/Hour* :- 500 to 700 per hour
- Number Of Head / Syringe :- 1 Nos.
- Filling system :- Mechanically piston filling
Our Domestic Presence:
We manufacturer and supply Ointment Filling Machine for Pharma, Cosmetic, Personal Care Filler to Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Delhi, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Maharashtra, Madhya Pradesh, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Tripura, Telangana, Uttar Pradesh, Uttarakhand, and West Bengal.