We specialize in deliver custom viscous filling machine that can be used to fill various products like bam, hot balm, wax, lip balm, cream and honey etc. in melting condition. We provide machines to fill viscous and semi viscous fluids in various types of containers. The machines are auto piston type that is rational in design. Our machines are popular providing disturbance free heavy duty performance and available at the most affordable rates.

How It Works:

1. Container Placement:
   • Containers (such as cans, bottles, or pails) are either manually placed on the machine or fed automatically via a conveyor system. The machine aligns and spaces the containers for accurate filling.
2. Paint Supply:
   • The machine connects to a large reservoir or hopper that holds the paint. This reservoir is equipped with mixing or agitation systems to maintain the paint’s consistency and prevent settling or separation.
3. Filling Mechanism:
   • The machine uses various filling mechanisms suitable for the viscosity and characteristics of paint. Common mechanisms include:
     • Piston Fillers: Utilize a piston to draw and dispense a precise amount of paint. Ideal for handling paints with varying viscosities and achieving high accuracy.
     • Gear Pumps: Employ rotating gears to transfer paint from the reservoir to the container, providing consistent flow and precise volume control.
     • Flow Meter Fillers: Measure the volume of paint using flow meters to ensure accurate and consistent filling. Suitable for a range of paint viscosities.
     • Gravity Fillers: Use gravity to dispense paint, typically used for low-viscosity paints.
4. Filling Process:
   • Containers are positioned under the filling nozzles or heads. The machine’s control system activates the filling mechanism to dispense the paint into each container.
   • The process is typically automated to enhance efficiency and reduce manual labor.
5. Volume Adjustment:
   • The machine features programmable settings or manual controls to adjust the fill volume. This allows for flexibility to accommodate different container sizes and paint formulations.
6. Sealing and Capping (Optional):
   • Some machines include integrated capping or sealing systems that apply caps, lids, or closures to the filled containers, ensuring they are securely sealed.
7. Container Ejection:
   • After filling (and capping, if applicable), containers are moved along the conveyor system to the next stage of processing, such as labeling or packaging.
8. Cleaning and Maintenance:
   • Designed for easy cleaning, with removable parts and components that facilitate maintenance and ensure hygiene.

Features:

1. Precision Filling Mechanism:
   • Utilizes advanced mechanisms like piston fillers, gear pumps, or flow meters to ensure accurate and consistent dispensing of paint.
2. Automatic or Semi-Automatic Operation:
   • Can be fully automated or semi-automated to improve production efficiency and reduce manual labor.
3. Adjustable Fill Volume:
   • Allows for easy adjustment of the fill volume to handle various container sizes and paint types.
4. User-Friendly Interface:
   • Equipped with a control panel or touchscreen for simple operation, programming, and monitoring of the filling process.
5. Durability:
   • Constructed with high-quality materials to withstand continuous operation in industrial environments.
6. Hygienic Design:
   • Designed for easy cleaning and maintenance to comply with hygiene standards and prevent contamination.
7. Safety Features:
   • Includes safety mechanisms to handle paint safely, such as spill containment or explosion-proof components.

Applications:

• Paint Industry: For filling containers with various types of paints, including water-based, oil-based, and specialty coatings.
• Coatings Industry: For packaging coatings used in industrial, automotive, and decorative applications.
• DIY and Consumer Products: For filling smaller containers used in retail and home improvement projects.

Advantages:

• Efficiency: Automates the filling process, increasing production speed and reducing labor costs.
• Accuracy: Provides precise and consistent filling, essential for maintaining product quality and ensuring proper dosage.
• Flexibility: Capable of handling different container sizes and paint formulations, offering versatility for various applications.
• Ease of Use: Features intuitive controls for straightforward operation and adjustment of settings.
• Cost-Effective: Reduces manual labor and improves overall production efficiency, making it a valuable investment for high-volume operations.

A Paint Filling Machine is an essential tool for the paint and coatings industry, ensuring efficient, accurate, and high-speed filling of paint containers. Its design and features make it suitable for various paint types and container sizes, optimizing production processes and maintaining product quality.

Application of Paint Filling Machine

• Sauce
• Curry Paste
• Shampoo
• Cosmetics
• Honey
• Paint Industry
• Any Semi Solid Material

Features of Paint Filling Machine

• Compact model.
• No Bottle No filling system.
• Very High Fill Accuracy.
• Minimum Change Over time.
• Variable AC frequency drive for speed adjustment.
• Minimum maintenance.
• Better efficiency.
• Total GMP model.

Specification of Paint Filling Machine

• Filling Range* :- 50 gm to 1000gm
• Output/Hour* :- 1500 to 2100
• Number Of Head / Syringe :- 4 Nos.
• Filling system :- Mechanically piston filling