Vacuum Homogenizer Mixer

Vacuum Homogenizer Mixer

Depending on the materials to be homogenized, this Vacuum Homogenizer Mixture helps in the easy mixing and homogenization of the mixture by making the use of low/high vacuum settings in the Semi-Solid Cream Paste Processing areas.

APPLICATION & PROCESS

Vacuum Homogenizer Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates with pressure, heating, cooling and vacuum for Agitating, Mixing, Emulgating, Dispergating, Suspending, Homogenizing & agglomeration functions into single machine.

AGITATOR MIXER

Two low speed agitator; Counter rotating mixer with outer anchor stirrer with self pressure Teflon scrappers and contrs rotating inner paddle blade.

Ultra Mixer is a combination of counter – rotating inner paddle agitator and outer anchor agitator, generating a disturbance in the normally circular flow pattern and dampens vortex formation. The blades of paddles are pitched to promote top – to bottom flow. In addition, self adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps.

HIGH SPEED HOMOGENIZER

Toothed rotor/stator type Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets.

DESIGN FEATURES

  • Design compliance with cGMP
    • Integrated Cleaning in Place-CIP.
    • Sterilizing In Place-SIP as an Option.
  • Batch Size
    • Available model 10 Liter to 6000 Liter working Capacity.
  • Materials
    • Product Contact AISI 316L.
    • Food Grade silicon rubber for seal.
  • Water Phase Vessel
    • Jacket for heating & cooling.
    • Vacuumize process.
    • Vessel Inside Pressure (-1 /+2 Bar)
    • Heating Jacket Pressure (-1 /+6 bar)
    • Tilting vessel up to 500 Liter.
    • Heating by steam or hot water circulation.
    • Direct cooling with water.
    • Temperature controller & safety pressure Valve.
    • Bottom discharge with valve.
  • Agitator mixer with scrapper
    • Mixing flow top to bottom in vertical axis.
    • Outer Anchor agitator with paddle with 45°C.
    • Inner paddle agitator with 45°C.
    • Teflon scrappers on outer agitator.
    • Scrapper cleanly working on both side.
    • Optimize heat transfer.
    • RPM steplessly with variable speed drive.
  • High speed Homogenizer
    • Toothed Rotor – stator type.
    • RPM steplessly with variable speed drive.
    • High shear & pressurization of the homogenizer.
    • Thus homogenization of high viscosities up to 400.000 mPas.
    • Homogenizer mounted on lower position in the centre of vessel.
    • Can be homogenization in circulation.
  • Top Lid
    • Motorized top lid for lifting & lowering.
    • Safety Interlock process with limit switch.
    • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
  • Vacuum System
    • Water Ring Vacuum Pump.
    • Vacuum gauge & Vacuum relief valve.
  • Machine Structure
    • Rigid modular structure with AISI 304.
    • Mounting on Anti vibration pad so, No foundation require.
  • Controls & Visualization
    • Electric Controls with digital display.
    • Optional PLC Controls with HMI Touch screen.
    • RPM and Process time entries.
    • Temperature controls- Heat/cool.
    • Vacuum start- Stop.
    • Integrated Data Recording for batch.

SAFETY FEATURES

  • Emergency stop button
  • Safety vacuum relief valve & Indicator Gauge.
  • Safety Pressure Valve.
  • Limit switch at top lid

TECHICAL SPECIFICATIONS

Machine Description
Bhagwati10
Bhagwati 25
Bhagwati50
Bhagwati 75
Bhagwati 150
Bhagwati 250
Bhagwati 500
Bhagwati 1000
Bhagwati 1500
Bhagwati 2000
Bhagwati 3000
Bhagwati 6000
Total Volume (Liter)
12
34
72
100
204
340
647
1365
1855
2600
3900
7400
Working Volume (Liter)
10
25
50
75
150
250
50010001500200030006000
Width (mm)
Length (mm)
Height (mm)
Please contact us for more details.
Main Agitator Motor (kW)
Counter Rotating Motor (kW)
Homogenizer Motor (kW)
Tilt able Vessel
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No